Hey Tony, Thanks for your help. The key is to heat it for a longer period of time I guess. Minimal damage and that screw cam right out. Nothing noticeable and wont affect play. Next time it will be a cleaner job.
One more thing, my new pin is about a half inch shorter than the old one. Will this pose any problems? And whats the best kinda glue, just wanna make sure. Thank, Tony Layne
What is the easiest way to remove a 3/8 x 10 Mcdermott Joint pin? Please reply.
It looks the same to me, just a different style of pin. He knew the pin he was taking out was a 3/8-10, so I doubt he would have tried to force a 3/8-11 pin into the same hole. And if he had, he probably would have asked here.
As for the gap, I would probably plugged the hole and retapped it to the correct depth. You could have also put some extra epoxy in the hole to hopefully fill that void. I'm sure there are plenty of cues out there with holes too deep, so unless it's abused, I imagine it will hold up.

It's always hardest the first time. Nice job!
Yeah, because you don't know what to expect. The first time is always a mystery. Actually, years down the road, some pins will fight with you like the first one. Mcd. sets their pins particularly well. I find them to be some of the toughest to remove.
I'll state my method and maybe something can be shared.
I chuck the cue in my metal lathe, soft collet for protection of course.
Even out of gear, my lathe will freewheel (rotate slowly on it's own).
I have an aluminum disc about 3" dia. x .090" thick with a hole in the center that I slide over the pin to protect the joint from excessive heat.
I also have an air-line mounted on the back-side of my lathe that provides a steady stream of cool air on the joint as the cue is rotating and it's pin is being heated. The aluminum disc deflects the flame away from the cue and dissipates heat.
Once I've seen enough smoke come out from around the pin to suggest to me that it's 'time', I stop the lathe, lock-in the backgear and apply my little Vise-Grips to the very end of the pin. With a little effort and a lot of luck, the pin will start to move. I can let the lathe hold the cue, it's not going anywhere. That leaves both my hands free to work the pin. When first clamped on to the pin, try moving it in both directions to break-down the epoxy. If at first you don't succeed, try, try again. Repeat as necessary.
tlayne,
Great job BTW. Betcha can't wait for the next one.
Please take this a suggestion only, though it will more likely open a can of worms.
On the big pins particularly, you want to see 1" of exposed thread, minimum.
It doesn't matter the thread count.
I'd be pleased if someone, somewhere got something from my writing, LoL.
There are a number of ways of removing bent broken pins. The easiest and most dangerous is to heat with a torch which is the way most do. The best way was described by someone who has a tool that electrically heated the pin so quickly that it never affected the surrounding wood but it cost something like 600.00. Not a toy that I would like to buy. Others use a soldering gun which is slow and once I had to bore the pin out with an end-mill. Thomas Wayne once described a safe way to remove a pin and is accomplished by what is called "friction welding". By cutting the pin off near the joint, drilling a hole into the stub about an 1 1/2 deep with about a 7/32 bit. You now take a 1/4" bit and counter drill about a 1 1/4 deep. You now remove the drill bit and reverse it in the drill chuck in your tail stock and insert the end into this counter bored hole. Now, with the lathe in reverse and the tail stock released from the bed so that it can move freely, you put hand pressure on the back of the tail stock forcing the bit into the bottom of this bored hole. This will create a lot of friction between the bit and the stud. When the bit gets red from friction you just release the hand pressure from the back of the tail stock. Now the friction ceases, the bit and stud cool and now they weld themselves to each other. The heat created melts the glue and since the lathe is running in reverse, the stud will screw itself out. This certainly is not the quickest way but it is the safest economical way.
Dick