Polishing a Diamond

JZMechanix

Active member
Silver Member
I'm working on fixing up an old Diamond Professional for a customer of mine. The table was in rough shape but a friend of mine, who is a professional furniture maker, and myself are giving this table a complete makeover. My buddy stripped off all the old finish and stain and totally refinished the entire table. The finish now looks as good as new, however it needed a lot more TLC from my end.
I just finished replacing the wood on the underside of the rails with fresh poplar where it had deteriorated due to multiple re-covers. Here is the progress so far....

There wasn't much left to staple rail cloth into so I had no choice but to replace it with new poplar wood....
corner before.jpg

I used my router to remove the damaged wood.
router work.jpg

Damaged wood has been removed.
corner after.jpg

I use a disc sander mounted to my radial arm saw to finish the ends off. This works well because I can adjust it to accomodate both the corner angle and down angle of the pocket.
disc sander.jpg

I sand off just enough to make everything smooth, making sure not to remove any of the original wood in the pocket opening area.
finished corner.jpg

Next I'll be installing new Black Diamond K55 cushions, and Tournament Blue Simonis 860.
 
I'm working on fixing up an old Diamond Professional for a customer of mine. The table was in rough shape but a friend of mine, who is a professional furniture maker, and myself are giving this table a complete makeover. My buddy stripped off all the old finish and stain and totally refinished the entire table. The finish now looks as good as new, however it needed a lot more TLC from my end.
I just finished replacing the wood on the underside of the rails with fresh poplar where it had deteriorated due to multiple re-covers. Here is the progress so far....

There wasn't much left to staple rail cloth into so I had no choice but to replace it with new poplar wood....
View attachment 133070

I used my router to remove the damaged wood.
View attachment 133073

Damaged wood has been removed.
View attachment 133071

I use a disc sander mounted to my radial arm saw to finish the ends off. This works well because I can adjust it to accomodate both the corner angle and down angle of the pocket.
View attachment 133072

I sand off just enough to make everything smooth, making sure not to remove any of the original wood in the pocket opening area.
View attachment 133074

Next I'll be installing new Black Diamond K55 cushions, and Tournament Blue Simonis 860.

Jack, you never cease to impress me buddy, good job:D

Glen
 
Wow, if this kind of work keeps up with all of us mechanic's, how are they ever going to sale new tables?
LOL, good job, looks like that table's going to turn out great.

Mark Gregory
 
Diamond K55 cushion installation....
2010-04-10 13_56_52.jpg
2010-04-10 14_27_24.jpg

Again, the sanding disc makes finishing the cushion edges a breeze :thumbup:
2010-04-10 20_17_51.jpg
2010-04-10 19_53_54.jpg

3/16" Neoprene facings
2010-04-15 21_30_51.jpg
 
Nice work Jack. I think I will be getting in touch with you in the fall to do rail extension on my Gibson.
 
How do the Diamond K55 cushions compare to the Artemis Intercontinental K-55 Profile rail cushions?
 
How do the Diamond K55 cushions compare to the Artemis Intercontinental K-55 Profile rail cushions?
I have Artemis on my Diamond Pro, and it plays great. I have put Diamond rubber on 3 of my friends' tables that I play on frequently and they play great too. If price is not a determining factor go with Artemis, otherwise you can't go wrong with the Diamond rubber.
 
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