How do you remove a ferrule and replace a tenon?

CroweCues

AzB Silver Member
Silver Member
As you can tell i have a 2 part question here.

1. What method do you use to remove a ferrule that needs replaced?
2. If you break the tenon in the process, or the shaft needs one, what method do you use?
do you drill and ream the shaft and add a dowel? do you just glue it in, or tap and glue?
threaded tenon or smooth?

i was checking on youtube for a video but didnt really find anything explaining this part.

thanks all,
DC.
 
This is one of MANY situations in cue work where everyone has their own method.

The way I do it usually goes like this.

I try real hard to NOT remove a ferrule unless it's truly needed,or if the customer insists on it for reasons of improving performance or toughness.

I can usually tell how it's attached,most ferrules are threaded,but some aren't. Some are threaded,but in a way that falls outside of the typical 5/16-18,and if you aren't prepared,it could get ugly.

On Meucci ferrules ONLY,I take a number of light cuts in the lathe and remove it that way.

On everything else,I use a heat gun and pliers. This takes patience,and touch,so you don't burn the wood or break the tenon. If done correctly,it should only take about a minute. I've only done a couple Predators,but they don't take much to remove.

If the tenon was threaded,you'll need a way to clean the threads up,so the new ferrule screws on nice. A tenon threader will also be helpful,but only if the ferrule was threaded 5/16-18.

You'll either need a pre-fab ferrule,or rod to fabricate from. In the case of making the ferrule yourself,you'll need to measure the length of your tenon so you can drill/bore the ferrule to the right depth.

There will be several tools needed if you make the ferrule from scratch. You'll need a centerdrill,a 1/16 drill bit (for glue relief in a capped ferrule),a .250 or letter F drill,possibly a small boring bar,and a 5/16-18 tap,preferably a plug and bottoming style. You'll also need a way to control the depth of the hole you drill or bore.

Replacing a tenon can be tricky. I bore the hole out,and make a tenon that fits pretty snug,and file glue relief channels,then glue it in.

After the glue sets,I trim the front to size because I left it oversize to start with,then thread it and install the ferrule. I install the tip,then blend it all back together. Tommy D.
 
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