While I agree that milling/grinding the threads is the most accurate, tapping can also work well as others have stated.
Rich, You said it correct, Milling / grinding threads is the most accurate.
Taping with a tap in wood, is much differant than metal. I have done both for years. In wood, the tap can "run off", or get out of alignment with the hole.
Sometimes when taping in wood, your spinning the work piece [cue/part] at a high speed which is required, and you start to tap and turn your machine off, so it can wind down in rpm speep, and time it just right to release the tap in the chucks jaws. Doing this over and again, you have slipage within the jaws of the chuck in your tail stock. This happens many times, and now you have a tap that will run off angle, because the jaws are not true..
A tap-a matic, will not work. Using a tap-a-matic, it holds the tap firm within it's jaws, or collet, but it's got some slop, or sag.. The problem, is that it sags a little and your not lined up straight to the hole, and your depending on the wooden hole to keep all in alignment. It's will reverse it's self when pulling back on it.
The next time you tap your already out of alignment with your hole, that has been drilled or bored.
Carbide threading tools,
Tooling for grinding holes in wood. I have mine built by a fellow in CA. They are made of solid carbide. They look like a clover leaf, with 4 flutes and a reduced shank and expanding up to a 1/4" shank for the router collet.
His information,
Ed Pimintel
MP Tool
7812 Clybourn Ave.
Sun Valley, Ca 91352
818-771-0466
Hope this helps
blud