Messing with the new REVO shafts in an attempt to change the threads is not a very smart idea - heat is a terrible idea and machine the insert out will present its' own problems in fixturing the shaft since the carbon fiber in quite thin and damaging the surface is a one way proposition.
Mr Drexler,
A forum allows for free and open discussion so let's go ahead and do that.
Have you ever been inside or opened-up a Predator Revo shaft ? Nor have I.
However, we can make assumptions of it's construction based on what we do know.
The current run of Revo shafts utilize the Uni-QR insert.
To the best of my knowledge, there are at least 2 different lengths of these inserts.
The std length, the one that most are familiar with, is 1" long with .875" residing in the shaft.
The remaining .125" is the exposed portion or 'pilot' if you will.
The .875" length in the shaft is not hanging in a void. It has threads on it's buried end
that are secured into something. My guess would be into phenolic. The same phenolic that
is at the face of the shaft. That face of the shaft is not the same carbon-fiber as the shaft.
It is a noticeably different mtrl. It's black while the shaft's body is gray.
Since I routinely use Predator supplied phenolic plugs, I'm assuming, until proven otherwise,
that the face of the shaft is a version of this phenolic plug.
The ones that I'm most familiar with have a buried length of 1.25".
That could/would create ample support for a collet to be used in holding the shaft in a lathe.
Again, I'm not supporting the use of heat to remove an insert from a plastic shaft.
I am however, confident that careful and prudent machining for it's removal is certainly possible.
I am also suppied with a pheno-plug that is 2.125" in L, 12mm OD x 6mm ID.
These pheno-plugs would seem to me to be ideal for filling the hole created when removing the insert.
Once installed, you could go to almost any thread desired.