I'll try to keep this short. I have an Enco 13x40. About a year ago I bought a Bison six jaw set tru. The first one I got, as soon as I got it, I put the key in the chuck and almost had to use two hands to open or close it. Never even got to install it. I called Enco and told them, they sent me another. It was fine. I installed it according to the directions (I have absolutely no machining experience by the way). I indicated the spindle face. The .001 indicator didn't even hiccup. I installed the back plate. It indicated almost as well as the spindle face. Put on the chuck, spent about 45 min of adjusting the chuck to indicate 0, I was using a drill blank to indicate on. The chuck is supposed to have a repeatability of like .0004. I don't have the paper work in front of me but it's something like that. I loosened the chuck and re-tighted. It went from 0 to about .003. I readjusted to get it to 0 again. Loosened and re-tighted off .003 again. Called and told Enco it wouldn't repeat. They sent me another, it sat on the work bench for about 6 or 7 months because I was fed up with it at that point. The other day I took a stab at it again. The spindle face indicated the same as before. The back plate indicated around .002. I took it off and rotated it. Same .002. Took it off again and triple checked that there was no debris. Re installed it. Same .002. What am I doing wrong? When the second chuck was sent back, the back plate went back as well. So this is a different back plate than the one I got to indicate 0. I am at a complete loss. Any suggestions? The factory three jaw, 8 out of 10 times will indicate around .001. Is going through all this even worth it? I apparently thought so at one time but this is becoming a real pain in the azz trying to get rid of .001 of runout. It's very close to getting boxed up and put on ebay.
Jason
Jason