I would first like to thank Ted and Leonard for all of their information. I have been doing repair work in my area for about 7 years, ranging from tips, ferrules, wraps, joint repair, re-tapering, etc. I have built a great local reputation. However, it has been mostly trial and error for me, and I am thrilled we have two cue-makers whom we can ask questions of.
My first question is very basic. Tip shaping. When I started, I was using my left-hand cutting tool to shape the tips. I would turn my tool post to position the cutter to three different angles, and use the left face of the tool to shape the tip. When I was done, it would have a triangular shape with 3 different angles, which I would then blend into a proper radius with 80 grit sandpaper.
This method worked very well for me, but was slow. I did have some problems with it though. Some of the tips I would shape (only Lepro's at the time) would "explode" on me. What I mean is that during the shaping of the front of the tip, I think my tool was catching and the tip would expand axially and turn into a spring. One way I was able to drastically reduce this occurrence was by only using the harder Lepro tips. The way I test them for hardness (which I don't believe anyone else does like I do) is to sand the back of them using 5 strokes back and forth on 80 grit paper. I can tell by the feel and the amount of material removed which ones are the soft ones and which ones are the hard ones. I also noticed a correlation between the height of the tips and their hardness. If I pick out all the tall ones in a box, they will end up being the hard ones.
This method didn't work well when I started installing layered tips, however. I would often get a few tips that would lose a layer or two upon shaping them. Some would even get a chunk taken out. I switched to a utility knife to shape the tips. I rested its blade on my cutting tool, and used the knife in a scraping fashion to shape the tip. This worked great and was fast for one piece tips, but I still had problems with layered tips de-laminating.
I got a tip from Atlas to grind the edge off of the utility knife blade so that it was flat, like a woodworking lathe scraping tool. I could not believe how well this worked. It cut so much freer than before. And I had no problems whatsoever with layered tips. I did learn however, that I had to keep the blade sharp. I touch up the edge every third or fourth layered tip, just so I am confident it will cut well. This method even worked great on the soft Lepro's that would formerly "explode" on me.
Today, the only tip I have any problems with and that I cringe installing are Elk Masters. When turning the sides to the proper diameter, the tip grows around my tool. It takes me a long time of making many cuts (at the same cutter position) to finally get the tip to the proper diameter. Its also quite difficult to shape the front of the tip. I end up having to do a lot of sanding on these tips.
I know I have said a lot for my first post. My specific questions are: 1. What different methods do you use to shape tips. 2. Do you use any special techniques for soft tips like Elk Masters?
Thanks, and I'll have many more technical questions to ask.
My first question is very basic. Tip shaping. When I started, I was using my left-hand cutting tool to shape the tips. I would turn my tool post to position the cutter to three different angles, and use the left face of the tool to shape the tip. When I was done, it would have a triangular shape with 3 different angles, which I would then blend into a proper radius with 80 grit sandpaper.
This method worked very well for me, but was slow. I did have some problems with it though. Some of the tips I would shape (only Lepro's at the time) would "explode" on me. What I mean is that during the shaping of the front of the tip, I think my tool was catching and the tip would expand axially and turn into a spring. One way I was able to drastically reduce this occurrence was by only using the harder Lepro tips. The way I test them for hardness (which I don't believe anyone else does like I do) is to sand the back of them using 5 strokes back and forth on 80 grit paper. I can tell by the feel and the amount of material removed which ones are the soft ones and which ones are the hard ones. I also noticed a correlation between the height of the tips and their hardness. If I pick out all the tall ones in a box, they will end up being the hard ones.
This method didn't work well when I started installing layered tips, however. I would often get a few tips that would lose a layer or two upon shaping them. Some would even get a chunk taken out. I switched to a utility knife to shape the tips. I rested its blade on my cutting tool, and used the knife in a scraping fashion to shape the tip. This worked great and was fast for one piece tips, but I still had problems with layered tips de-laminating.
I got a tip from Atlas to grind the edge off of the utility knife blade so that it was flat, like a woodworking lathe scraping tool. I could not believe how well this worked. It cut so much freer than before. And I had no problems whatsoever with layered tips. I did learn however, that I had to keep the blade sharp. I touch up the edge every third or fourth layered tip, just so I am confident it will cut well. This method even worked great on the soft Lepro's that would formerly "explode" on me.
Today, the only tip I have any problems with and that I cringe installing are Elk Masters. When turning the sides to the proper diameter, the tip grows around my tool. It takes me a long time of making many cuts (at the same cutter position) to finally get the tip to the proper diameter. Its also quite difficult to shape the front of the tip. I end up having to do a lot of sanding on these tips.
I know I have said a lot for my first post. My specific questions are: 1. What different methods do you use to shape tips. 2. Do you use any special techniques for soft tips like Elk Masters?
Thanks, and I'll have many more technical questions to ask.