Ouch... that stick has lived a hard life!
I forgot all about this thread until you revived it.
I ended up getting around to my repair last Oct in order to get it back to my buddy at his birthday party.
Here's the pics....
How I got it....
View attachment 759969
That aluminum pin went ~4" into the forearm but as you can see, only about an inch into the handle.
This was my fix.....
View attachment 759970
I had to use that shoulder to make up the length for how much of the handle I had to take off to get to solid wood. Used a fully cured, dense, straight-grained piece of purpleheart for the tenon.
Glued up....
View attachment 759971
Used West Systems with 10% (by volume) additive for extra strength. The screws were only there to hold it together until the epoxy cured, once cured it isn't going anywhere.
Wrap channel recut.....
View attachment 759972
Leather wrap (might as well upgrade since we're in it this far).....
View attachment 759974
Unique's Wrap Magic fixture sure makes these a breeze!
I was happy it turned out well, he had almost forgot about it since I had it so long but his eyes really lit up when he unwrapped it!
It is a McDermott Tournament of Champions that he had won in the 90's sometime I believe. Much sentimental value.
Wish I would have got a couple better finished pictures but seems like I never think to do so.