Homemade lathe, done dirt cheap!!!

Maniac

2manyQ's
Silver Member
Well, I wouldn't exactly call it a lathe as much as a "shaft turner" would be a better way to describe it. But I did make it dirt cheap. $3.99 is what I invested in it (I had to purchase some crutch tips from the drugstore). Here is how I built it (keep in mind I had all material already on hand except for the crutch tips): Materials consisted of a hand drill, the drill's plastic carrying case, a 3' length of 2x4x6" (I believe a 2x4x12" would have worked better), a 6" piece of 1x6", a crutch tip, a 3" machine screw (1/4") with a lock nut and some 2" self-tapping wood screws.
To build: With a cutting wheel, hacksaw, or whatever, cut out part of the hand drills carrying case enough to expose the chuck (be sure to allow some extra room on the sides. Cut out a notch for the electrical cord to go through. Drill some good sized vent holes in the case where the cooling vents on the drill line up so the drill motor won't overheat. With self-tapping screws, screw the case down onto one end of the 2x6" (2x12" is better) with the chuck pointing to the other end of the plank. Put the drill inside the case, close and latch the lid and measure the height that the center of the chuck is from the bottom of the plank. With self-tapping screws, attach the 1x6" board onto the far end of the plank with the center of the chuck pointing directly to the center of the 1x6". Take a 3/4" hole saw and drill a hole through the center of the 1x6" at the same height the chuck was from the plank. File and sand this hole until it is very smooth. Drill a hole through the center of the crutch tip and run the machine screw through the tip to where it is coming out of the bottom of the tip and run the lock nut down the screw until snug. Put the machine screw/crutch tip into chuck tightly and put the drill into the case. Lock the trigger down put the power cord in the notch, make sure the drill is not in reverse, close lid and latch it shut. Put some blue painters tape around your cue shaft (tip end) at the point where it will be making contact with the hole saw hole and run the shaft through the hole. Take the non tip end and twist it into the crutch tip, plug in and go to work on that tip!
I just made this thing yesterday so I don't know how useful it's gonna be, but it sure works darn good for sanding/shaping tips and cleaning up a ferrule. No damage at all to the shaft. In fact, the painters tape didn't even show any wear on it. It's gonna come in mighty handy come re-tipping time!!!
And all for the cost ($3.99) of a pair of crutch tips!!!

Maniac

Thanks to AZ'ers for ideas that I gleaned off this site for this project!!!
 
Good idea. I have contemplated this for awhile. You ABSOLUTELY NEED to post pics of your ghetto lathe mod for;) us all to see!!
 
Crutch tool

I built the tool only, one with a 5/16" stud and one with a 3/8" stud. I lay the drill on a towel then do my work, usually just replacing tips.

It doesn't go anywhere and works fine. Support the shaft with one hand and cut down the tip with the other with a blade or a drum sander on a dremmel.

The shaft self centers so it runs very true. Here is a pic of one.

Rod
 

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At one point in my life I had pair of centers that clamped to any table. One side was to insert a drill into to provide the spin and the pther side was a turning center. This was somethng that was on sale in the hardware store in Germany. Somewhere along the line I lost them and tried to find a repalcement set to no avail. I'd love to find that setup again.
 
I'd like to see some pics, too. I usually just prop the drill between my feet, lock it in the "on" mode, hold the spinning shaft in my left hand (with a piece of cloth to protect me from the heat), and work on the shaft or tip with my right hand. A shaft can get some interesting deformities with this method, but it's okay for tip shaping. :)
 
jed1894 said:
Got to see some pics.....

I'll take some pics in the morning and get my little lady to attach them to this post when she gets home from work tomorrow (I'm computer stupid). I'll update it and then bump it up.

Maniac
 
You ought to start building them for a little profit and shipping them to us fellow AZers who can't afford a lathe either...lol ;)

Congrats on the build! :D
 
You just drill a hole in the bottom of the crutch tip, insert a bolt/screw with a washer inside and outside the crutch tip and you've got it! I have my drill tied to a board with a bungee cord but as Rod says you don't have to. Just lay it on a towel.
 
I sold my lathes years ago, but I still do my own work. I use a $25 ,1/2" drill with adjustable speed, and a locking trigger. I put it in my vise with a safety bungy around it. I did keep the threaded chuck pins when I sold my lathe so I chuck whatever pin I need and go to town. I like the adjustable speed part, slow for shaping, then speed it up to burnish...

Gerry
 
asn130 said:
i love the idea. (but i bet this is making some of the cue-maker guys nauseous):D


most machinists like seeing different ideas...as long as its safe! I learned a new way to trim tips from Bloodworth one year at the expo...he used his lathe and a razor knife!...the look on the guys face who owned the cue was priceless.....Ivory ferrule was undamaged!:)

Gerry
 
Got pics but they are in the Photo forum under the title "Maniac's homemade lathe". My wife and I couldn't figure out how to add an attachment to this post, even after doing a search and reading HOW to do it in another posting. Could somebody walk me through this process???

Maniac
 
When you reply use Go Advanced. Below the text box is a tab labeled, Manage attachments. Click on that it brings up a separate window. Use upload from your computer (if thats where the file is) and click Browse. Under Browse click on the photo in your computer, then to the right click upload. It will show the photo file number either above or below manage attachments. That is if the file size is below 100kb. If not you'll have to shrink it.

Hope this helps.

Rod
 
Thanks Rod. I went ahead and put the attachments on this post for practice.

Maniac
 

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I just used a bungee cord to lash my drill to the board and a folded towel or my hand to hold the tip end of the shaft. It's not a lathe but it sure turns the shaft nicely for tip work or shaft cleaning/polishing. I've had mine for about 3 years and have used it maybe 25 times. Never any problems and what a treat to be able to spin the shaft.
 
Maniac said:
Thanks Rod. I went ahead and put the attachments on this post for practice.

Maniac


how much was the drill? So total cost was......3.99 and the drill and bits.

Make me one for 50 shipped.....:p
 
Mystick Cue Fan said:
how much was the drill? So total cost was......3.99 and the drill and bits.

But, I already had the drill (as I would think almost everybody has one) and the case, which I was never gonna use again anyway, was just collecting dust up under my workbench. I don't remember what I paid for the drill as I've had it a couple of years, but I would think the cheapest one you could find in a carrying case would suffice.
BTW, I ain't about to go into business making these. I'm retired and I plan on staying that way!!! "Work" is a dirty word around my house:rolleyes: .

Maniac
 
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