I dont think you would want to make the lining thicker for the thinner end of the cue. If you did so you would be forcing yourself to only put the cue inside the case thin ends first. Problem is many people like to put a cue into their case butt end first when it is put together for storage. You could not safely hold a cue in your case together if it was put in shaft end first.
I have been building a case for a while now (OK the project is on hold atm, I am having issues with it). I thought about building the wood style case but I changed my mind for one main reason. A cue is much better protected in a tube style case when said case is built well then in a well built briefcase style case. Add onto that the fact a briefcase style case will not hold your cue unless it is in two pieces and you lose the security of having a case to slip the cue into instead of leaning it on a chair or on the wall when you are racking or have your break cue in your hand.
With these types of cases, I take it you have the vertical tubes for the pieces of the cue. Is there any padding / lining inside the tubes? If not I'd have thought it'd be worse for the cue than a flat case.
Yeah, vertical tubes are used and which tubes you use can make a big difference on how the case comes out. The case I am building right now I am using PVC tubes, they were made for plumbing and came in long lengths I had to cut. They were lined with super soft cow leather (the inside layer of skin closest to the meat) with a suede like feel to it. You would definately want to line the tubes with some very nice material as this is what your cue will be rubbing against, it should be totally non-abrasive.
The only problem with my case is the weight. Right now I have the tubes completely lined, it is a 3X4 case. The tubes are glued together at the tops and the bottom on the outside part of the leather that folded over the tubes when I lined the inside in this design (though with only maybe a couple millimeters between the tubes caused by the leather). ATM with the tubes together and the leather lining in place the case weighs 9 pounds! This is not even with the outer leather, memory foam parts at the bottom of the shafts, wood parts for the top and bottom of the case, and anything else I may add to complete it. I will be lucky if the case is less then 18 pounds empty when I am done.
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The only good thing is that the tubes work awesome, the cues fit perfect and the leather is amazingly soft and protects the cues well. The cues would also likely have a better chance surviving a plane crash then the little black box that records flight data.....
Instroke. What the heck kind of tubes do you guys use for cases? I know that the tubes and the leather are the problem, both were heavy and when all the tubes came together this thing could not have weighed less with the way I built it. What does a completed 3x5 standard case from you guys weigh, a real leather one?