Well, for three years of doing what I described above, I haven't had a tenon or ferrule come back for repair. I understand the concern about a .280 tenon, but if done right, with a shoulder, then it should last. If a problem occurs, then it will be, IMO, more abuse than use.
To me, the thicker the tenon, then the less effect the ferrule has on the hit compared to the tenon, unless it's a capped ferrule. Sometimes, I believe,we over engineer a concern, more than it needs to be. There is a reason the tenon threaders availible today are requiring a .280 tenon, otherwise, comomn sense would dictate they would be built using a larger dia..Just my thoughts.
Dave
To me, the thicker the tenon, then the less effect the ferrule has on the hit compared to the tenon, unless it's a capped ferrule. Sometimes, I believe,we over engineer a concern, more than it needs to be. There is a reason the tenon threaders availible today are requiring a .280 tenon, otherwise, comomn sense would dictate they would be built using a larger dia..Just my thoughts.
Dave