OK - flame away: first table rehab

dkindig

AzB Silver Member
Silver Member
Just got through with my table rehab, except for recovering the rails and wanted to share my work, get feedback, and give props to everyone here that made this possible (especially RKC).

I don't have pics of the leveling process, but I used RKC's method, and I got the overall level (machinist's level on top of a 6' box beam level) within +- 1/2 division on the vial, and the level anywhere on the slate with the machinist's level alone +- 1 division on the vial.

I super-glued the slate seams and since there was a major blow-out in the playing area, I used bondo to finish the seams as well as to fix any other imperfections in the surface. I didn't want to take a chance on a ball making a dimple in wax at the blow-out. I did cut some paper and covered the slate screw heads before filling in the holes in the center of the slate.

The next step was the cloth. I decided to glue the cloth since the more I thought about it, the more sense it made in terms of being able to get a really good stretch on the cloth. I used 860HR, and calculated a 2 3/4" stretch for an 8' OS table based upon RKC getting a 3-inch stretch on a 9' table. I ended up getting somewhere between 2 1/4" and 2 1/2" of stretch, and it was a *****! I didn't bark my knuckles, but my fingers hurt for two days afterwards, and the cloth seems tight as a drum.

While I was at it, I put Artemis Pool 66 cushions on, and replaced the facings with 3/16" neoprene with a durometer rating of 60A. Grainger sells this in 3"x36" strips and one strip was just enough for a single table. My pockets were originally to BCA specs, and although I didn't particularly want to tighten them up, I did want to go thicker based upon RKC's experience with 1/8" facings stencil-cutting the cloth.

All I have left now is to cover the rails, and I'll be in business. I will add pics of the rails once I get those done...
 
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The cloth. I wanted to trim out the pockets like RKC does, but Olhausen saw fit to finish the slate liner with an ogee profile under the pockets, so it wasn't really possible to staple the finishing strips to anything. The corner pocket pics look like they have wrinkles at the ends, but that is just the glue line folded down into the pocket.
 

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The rails. Viewed from directly over the rail, it looks like the facings curve out, but that's just their profile from that angle because of the swell in the cushion at the control fabric. I used 3M Neutral 10 for the cloth, the cushions and the facings. I finished off the ends of the cushions with a belt sander to match them to the subrail angles.
 

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More cushion shots:
 

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Not bad. Better than my first one. I wish I had this fourm when I first started,sure would have beat the try,try again method I had to learn by.
 
Yep better then my first few tables 11yrs ago I still remember them all.

I give you a 9 for a great first attempt as a rookie..

As for the photo's 7+.

You did a great job. Your hands quit hurting around the 20th table then they get tough and want to stop and do anything but tables.

looks good,

Craig
 
Not bad. Better than my first one. I wish I had this fourm when I first started,sure would have beat the try,try again method I had to learn by.

I'll drink to that!
(Well, once I get another Pepsi from the fridge....)


There's definitely alot worse work out there being done, that's for sure-
I guess an atta boy should be in order, or a job offer....:D
Glen, take this boy on the road and learn him some more, he has potential!
 
Those cushions look very familiar!!, Im very glad you were able to use the cushions and it looks like they turned out very nice. Lets us know how it plays!!
 
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