Props for Trick Shots - ramped ball releases, etc?

Try Lego blocks as they come in various sizes and "lock" together. This way, he can customize his props and if something doesn't work out just right, you can modify it or even take it apart and reuse the pieces.
 
Try talking to a high school shop teacher. If you can convince him/her to have the class make your props. They have all the tools in the shop for wood working. You can make just about anything in even most of the smaller high schools.
 
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