Yep, those things are loud, my ear is messed up now, and I don't know if It's from that, or cause i am sick with a secondary ear infection LOL. Guess I need to wear some plugs with that thing as well. yeah, does not seem to make much of a difference when i rebuild the shield, I have done It all kinds of ways to tunnel the dust into the vac, but seem to still get that fine dust you mentioned, also get some that seems to roll down each side of the cue away from the vac, and roll off also. I can see little pieces rolling down on both sides, and have the vac tube, almost right on the blade to no avail. I though about more tubes but seems it would be bulky, and the suction would not be as strong.
Think I am going with thinner rings also. That brass looks alot better in your picture then I thought they would in a cue, only reason I am no using them, sure would be alot nicer to cut them I am sure. Wonder If the sealer and finish will keep them looking that way years down the road? I can think of a few designs I would like to use them in. Yes, consider yourself lucky to see mine, It will be destroyed, or reused as well I am sure before said and done

.
Yes I like that billet you got there, I am turning some ebony now for making some with. Everything sure does come out nicer in that stuff does'nt It? That's part of what I was saying about proper material selection having a better end result.
I also have a few bar butts here, that I am not sure what I am going to do with yet for sure, but probably going to chop a few, and do a thin first cut on them while running this tapering session I am on.
The town I am in actually was simular to mayberry at one time growing up. One of My grandfathers even bought the little gas station with only 2 pumps that Gomer worked at after WW2

, But far from It these days. I do really Miss It sometimes, but I guess progress has It's other rewards. Things grew pretty fast, and the city will always be behind in trying to catch up with the growth I am sure, as we are listed as one of the fastest growing cities now.
The character thing, I feel the same way, I will always try to perfect all designs, just on some designs when It adds alittle as mentioned, I don't think I'm going sweat it as much If there is one or two minor things after It's built, as long as the cue is solid, straight, and plays as It should. I do not expect It will be a regular thing though, because it's not My nature to atleast try to perfect no matter what the character. tools I can deal with something not so perdy, that gets the job done effectively, but will always try to perfect design on cues, even if that meens keeping them simple.
On the foredom, Will mostly be for cutoff, and threading type stuff, no way would I ever try a taper with It, LOL, does anyone use them for that that you have heard of? Guess It could be done with the large collet, probably why you mentioned it, but not for me, the router is working fine for me for now. I might play around with trimming/undercutting a ring or something to experiement, but nothing as hard as full tapering, but would like to have the large handpiece, and a high rpm variable motor, that does'nt have a bunch of runout. One of the reversable types would nice as well. Basically just something a little more versable then my router, that can easily be seen around It, and get in tight areas better.
Here is a pic of a simple mount for the hose, It works very well for that, and is solidb enough, but need to do something better with the shield, probably make one that covers more area, and custom fit to the mount as a unit that I can slide on and off. the junk shield is just a quicky that I slapped on there real quick to test the mount for the hose. kind of har to see under the shield, but Is basically just a "H" bracket on top under It that holds the hose in place. It's really just something I bolted together but holds the hose really tight and right where i want it, I am working on another mount altogether from some thicker alloy brackets I have for it as well, for holding the router in more of a upright position. going to make that one one piece with the hose running through It.