Looks like a good start. Are you pressing between two pieces with sharp inner & outer angles?
Have you tried taking two pieces at a right angle and welding them together with solvent? I have a little experience with ABS and other plastics. A simple cement (though you can also try something like Weldon) can be made by dissolving some ABS bits in acetone. You may well be able to get a "seamless" joint by simply melting the two pieces together with solvent.
Anyhow, it's something to try on a little bit of scrap, and I've had pretty good luck with it.
Obviously a lot of effort going into this to do it "right".
I appreciate you sharing it with us.
I'm getting closer...
I have taken that into consideration but I really want to do this as an angled, solid piece. That was the whole point of the WICO points was to have no visible seam. I've only got one shot once I glue them into the forearm. It needs to be right.
First attempt. Not bad but the corners should be sharper.
My suggestion is to make a right angle mold using two metal plates. By making a 90 degree sharp mold set. Heat the material up so its pliable, or heat the plates, and apply pressure till the material molds itself in the gap of the two plates, removing the bent radius.
You might get away with doing this very small and only trying to remove the radius in the corner. But you may pull / stretch the corner while squaring it off, giving you uneven thickness in the veneer.
JV
I'm getting closer
Outside looking good. Inside...still tricky. I'm pullin for ya
Wowee...that's close! Are you heating the whole think up and letting it all flow a little, or just locally at the bend, if you don't mind answering?
I've checked with every manufacturer that has ever used them or even made cues in the same era. I may have to build them from scratch.