Several years ago I had Micro 100 machine cutters for me for live threading. I believe they required I purchase three cutters, which I gladly did. (I'm guessing three because I found two unopened tubes today in the drawer where they should be, and a third one is in the Foredom handpiece I use for live threading.) I've used the cutter in the handpiece hundreds of times and it's still sharp and cuts clean. I live thread all my joint collars, butt caps, phenolic inserts in shafts, and joint pin take up threads. Because my cues are built on full length, stepped cores, I don't thread the collars and butt caps so I can screw them onto the core, but because that is a convenient way to produce abundant glue relief inside those collars. I don't cut threads into the wooden core, I just cut three radial slots, beneath where the collars sit. These slots end up glue filled, and serve as three anchors, or keyways, in the wood. My reasoning is that since, generally, the grain in the core runs longitudinally, and the threads protude perpendicular to the grain direction, they are structurally weak. In fact, you can break them off with a little effort and a thumbnail. IMO, the collective shear strength of such threads is insignificant compared to the shear strength of the adhesive over that same length. If anyone wishes to troubleshoot this, here's a little more info: I cut 16 tpi in the collars and fill those threads with Gorilla expanding polyurethane glue, and I spray an ultrafine mist of water on the wooden core which has three slots cut into it beneath the collar. IMO, the trick to an indestructable sleeved joint, is adequate glue, so there are no dry spots. If there are no dry spots, you'd have to shear adhesive spanning the full length and circumference of the joint to dislodge it. I challenge anyone to glue up a joint like this and, using any tools you wish, try to separate that joint - you won't succeed without destroying the whole joint assembly. I realize epoxy and CA are a little stronger than Gorilla glue, according to tests with ideal joints, but only expanding Gorilla glue, with abundant glue reliefs, will produce a guaranteed 100% wet joint when sliding a sleeve over a core, IMO.
OK, back to the cutters: Micro 100 assigned a number to the cutter they made for me, which appears on the label affixed to the plastic tubes the cutters shipped in. (See the picture below for that number.) I assume anyone can order this cutter using that number. I also assume Micro ran more than the three cutters they shipped to me, so they likely have some of these in inventory. The dimensions of the cutter according to my dial indicator are as follows: shank diameter .250 , neck diameter .143, cutter diameter .247 , cutting depth 1.88, overall length 3.00. (note the difference between the blade diameter on my cutter and the cutter previously mentioned in this thread with blade diameter (.317). I don't recall the exact dimensions I agreed to with Micro100, but their Engineers approved this cutter. If you need exact specs you can contact Micro 100. I do recall that Micro 100 reduced the cutting depth down to 1.88 from the 2 inch cutting depth I originally requested. So, cutter diameter minus neck diameter = .104 = double depth of thread. Depth of thread = .05 So, in theory, the cutter could cut as coarse as 13 TPI, which has .05 depth of thread. But, I'm no expert on threading science, so I'll just say the cutter serves me well cutting 16 TPI (and formerly 18 TPI till I decided I liked 16 better).
Also below is a picture of my live threading setup: a Foredom handpiece held in a BXA boring bar holder. Works great. I use this on a modified twelve inch Atlas metal lathe. I bored out the headstock to fit different bearings which accomodate a L00 spindle from a Clausing 5900 lathe. I also machined the Clausing spindle to fit those bearings etc. etc. etc. It's a good setup providing a 1-3/8 thru bore on a small, lightweight metal lathe. I'll show pictures of it someday, anyone can make this if you have a twelve inch Atlas to start with. I've made five of them, and another one fitted with a 2-1/4x8 Logan spindle (also 1-3/8 bore).
Sorry I keep getting sidetracked, but I've wanted to share much of this before, but just didn't take the time. I got motivated this time to share info about my live threading cutter, since a number of people seem to want this. Hopefully this will help you out.
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