there's a vid on YT of the plant in Japan. Its not real big and on the inside looks like the pics i've seen of other shops: kinda dirty/grungy but staffed with guys that really know their shit. the bulk of their stuff is sourced from the Universal/taican plant. found it:
I love cue making videos. I have seen that one.
I was actually just watching one by an amateur that was unpacking her Cue Smith lathe. Yes, "her". How many women make cues or even just have a cue lathe and do repairs? I haven't seen many.
Human eyes, and brains. Tolerances, materials, quality control. Patience. Attention to detail. The quality of the final product relies on these things regardless of how many people or machines are involved, or what the volume of output of the product are. It is more difficult with more people involved to maintain the highest quality because the variables increase. More eyes can help spot problems but as the old saying goes, too many cooks spoil the soup.
One man alone, or with an apprentice, with low output and high attention to detail, can maintain incredibly high standards. Smaller shops with a few more people than that can do extremely well. To me, as soon as you go beyond the one man and apprentice, or two man cue maker team with a helper or two, you are entering "production". There are different ways to see that. As son as there is a flyer or catalog with model numbers you can order, it is production, even if low level. Again, there are different ways to see that. What is "mass" production? Well, that requires more than I have time for right now. Gotta go work.
And then, of course, there is the artistry of it. Another whole subject beyond the engineering and production.
I have been building cues in my head for a long time. Someday it could be real, I could turn something on a lathe. If so, people like you, WildWing, jayman, Michael Webb, JoeyInCali, SSDiver2112, and many more...and the videos, will contribute. And I know I will screw it up anyway. LOL!