Update on the laser cut gauge. I found a way to measure them with better accuracy than inside jaw dial calipers. I bought an inside micrometer from ebay for about $15. Its an old Brown and Sharpe. I wanted another type of inside micrometer with two pins, but could not find in the size range for a pool ball. The laser cut gauge is right on, better than .0005". measured at a few points around the circumference.
The high accuracy 2.250" steel ball bearing does not pass through the 2.250" gauge, as expected. I will order another set probably from 2.240" to 2.253", in .001" increments, and see how they do. I'm making an order for my day job in a couple of days, and I'll sneak these in.
.040" thick aluminum was the winner on the material. It looks good, stiff enough, and cheap.
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