"...plug it in and actually do something right now"? Thanks for the chuckle. There's almost no end to the local individuals/companies who call me for consulting help after they've followed this exact advice. Unless you have a decent understanding of CNC - both programming and operating the machine - the only thing you'll be doing "right now" is turning it on and jogging the axes around while you're wondering where the hell to go next.
I've built a good number of 3-axis & 4-axis machines for around 30% - 40% of your $10k budget through online auctions (for parts) and a decent shop in which to fabricate components that can't be purchased. That would leave you a decent bankroll for software, and by the time you finish the machine you'll have so much more understanding of CNC than you ever would buying some "plug-and-play" unit you could have built yourself for significantly less money.
TW
The gantry will end up weighing more than you might think at this point. I assume you are using square rails and not round or supported round rails? Unsupported round rails sag and bend - even at 20mm - and I've used them. Supported are better, but still I think square/rectangular are best.
Circling back to the original question, is your X-axis the long axis? If so, I'd say 20mm is the minimum, 25mm would be better.
Now if your X axis is the short axis and 600mm works for you, PM me, I've got a pair of brand new 45mm that I'm not going to use.
My 2 cents,
Gary
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Here's a machine that can be built for under $5k - I know because I built it just over a year ago. I used high-quality linear tables found online and a Chinese indexer (which I had to completely rebuild). The cuemaker who owns it provided the NSK air spindle. He loves the system, and now uses it for his main CNC machine station. Jake Hulsey and Royce Bunnell have both seen it in operation, and could give their own assessment regarding self-build vs turnkey-buy.
TW
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TW no longer posts hereI know this is a super old post but can anyone share more information on the components used in this build?
Thx,
Phil
Yeah I kinda figured that. Was hoping perhaps somebody else who still does post here had more information. I'll try reaching out to Thomas via FB.TW no longer posts here