I just completed installing new Artemis rails and tightening the pockets to 4.5" on my gold crown. It was very time comsuming and I spent many hours researching the process and technique. Below are all of the links and information that I compiled which should be everything that you need to know to do what you are trying to do.
http://forums.azbilliards.com/showthread.php?t=180635&highlight=rail+extentions&page=9
http://forums.azbilliards.com/showthread.php?t=216410&highlight=trim+rail+extentions&page=3
http://www.muellers.com/Poplar-Wood-Rail-Liner,629.html
http://forums.azbilliards.com/showthread.php?t=366917&highlight=protractor
http://forums.azbilliards.com/showthread.php?t=347493&highlight=protractor&page=4
http://forums.azbilliards.com/showthread.php?t=334314&highlight=rail+height&page=2
http://forums.azbilliards.com/showthread.php?t=260808
http://forums.azbilliards.com/showthread.php?t=60868&page=8
REPLACING CUSHIONS
1. Do not cut the rubber to size prior to installation. There should be some overhang at each end of the rail. Make sure you identify the Top Side
of the rubber so you are not installing it upside down. If viewing from the side, the top side of triangle shaped cushion has a very slight curvature while the bottom side is flat.
2. Before installing new cushion rubber lightly sand the rubber side that will be glued to remove any mold release residue. Clean the surface of the wood sub-rail
that the cushion will be glued to and remove any old glue residue. Laquer thinner or ketone workswell. Lightly sand the entire wood sub-rail (400 or higher grit on
a sanding block) to assure a smooth and clean surface.
3. Measurement - test fit the new cushion by placing it on the rail and measure the distance from the nose of the cushion down to the slate When using a regulation ball set (2.25" dia) the best performance is achieved when the nose to slate distance is 1 7/16". If the ball set is a not regulation then multiply 63% times the diameter of the ball and this will give you the correct nose height for the cushions.
4. Apply a coating of contact adhesive (3M-10 Scotchgrip recommended) to the rubber and wood surfaces to be bonded. Follow the mfg instructions on the can.
5. It's important to apply the rubber in a Straight line - aligning the top edge of the rubber with the top edge of the sub-rail. Do not stretch the rubber when installing but
make sure it is in contact with the wood the entire length of the rail.
6. Once the rubber is applied eyeball it lengthwise to make sure it is straight with no waves.
7. Allow sufficient glue drying time. Altho you can work faster it's suggested to allow the the rails to sit overnight to assure the glue has cured sufficiently.
8. Trim the excess rubber so that it is flush with the mitered and flat ends of the rail. You can use a sharp razor knife, linoleum knife or some use a fine hacksaw blade.
Dipping the blade in soapy water will make the cutting easier and prevent the blade from getting stuck or binding in the rubber.
9. Once the excess cushion is removed install the cushion facings. Again, coat the facing and the end of the rail/rubber with contact adhesive. Allow sufficient glue drying
time and then trim the excess facing rubber following the contour of the rail and cushion rubber. You may choose to put 1 or 2 staples/tacks thru the facing and into
the wood part of the rail to make sure the facing doesn't move when trimming. These can be left in.
Though I can't dispute the fact that rails molded from the factory to have K55 rail rubber installed on them isn't the right way to go, replacing K55 with K55 rubber, but I've ran into several technicians work that insist on trying to make K66 rail rubber work, thereby screwing up the rails and the play of the tables they've worked on.
SO, in the event someone is going to insist on installing K66 rail rubber on rails designed for K55, the way you'd do it is as follows.
A: After removing the old rail rubber, make sure you clean the bevel surface of the sub-rail real clean, by that I mean sand down any high spots left from the glue/rail rubber ect...
B: You're going to need a planer for this next step. In a jig mounted in the planer opening, plane down a piece of poplar wood to 1/8" thick by 1 1/4" wide by 48" long, in such a way that the top thickness of the wood maintains its 1/8" inch thickness, while the bottom thickness is reduced to 1/16" of an inch.
C: When finished, glue the pieces of wood to the face of the sub-rail bevel so that they in fact work as an adapter plate for the new K66 rail rubber. Cut the overhanging ends of the wood off to match the sub-rail profile, profile the adapter plate at the top and bottom to match the sub-rail, and you're done.
The purpose of the adapter plate is to make up for the 1/8" inch loss of rubber in the difference between K55(1 1/4") and K66(1 1/8") in order to maintain the right playing surface, and to lower the 21 degree bevel of the K55 rail bevel to the needed 18 degree bevel for K66 rail rubber placing the point of the cushion at 1 7/16" of an inch, and to bring the relief bevel at the bottom of the rail up flush with the bottom of the rail rubber.
Go ahead and reinstall the K66 rail rubber, and finish the rails as you normally would.
To go from K66 to K55 is a whole different story, I'm not even getting into that here on AZ.
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Wow I just checked the BCAs non-pro specs and both WPA and BCA have made changes since I last checked a couple of years ago.
Pocket Openings- BCA: corner= 4 7/8" to 5 1/8", side= 5 3/8" to 5 5/8"
WPA: corner= 4 1/2" to 4 5/8", side= 5" to 5 1/8"
Pocket Angle- BCA: corner= 142 +/- 1 degrees, side= 103 +/- 2 degrees
WPA: corner 142 +/- 1 degrees, side= 104 =/- 1 degrees
Face Angle- 12-15 degrees for both organizations.
Face Thickness- BCA: no spec, WPA: 1/16" to 1/4" rubber
Setback- BCA: corner= 1 5/8" to 1 7/8", side= 0 to 3/8"
WPA: corner= 1" to 2 1/4", side= 0 to 3/8"
Your corner pockets are 4 7/16" with 3/16"ths neoprene facings, 141 degree miters, 15 degree down angles, pocket shelf supports 60% of the ball in the pocket as far back as it'll sit without falling in. Sides are 102 degree miters with a 15 degree down angle and should be 5" with 3/16"ths facings.
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The K55 is slightly larger than the K66. (More rubber = more bounce) It's easy to see the difference if you have both in your hands.
Both cushion's profiles are basically a triangle with a rounded hollow groove on the back where the cushion glues to the subrail. On the K55 cushion you'll notice that there is more cushion on one side of the hollow groove than the other where the K66 is symmetrical. The K55 profile is a couple of tenths of an inch larger in both dimensions.
The standard cushion profile for the old Brunswicks was the K55 (earlier called Monarch) and probably what you'll find when you take the cloth off your table, unless they've been replaced with something else. K55 is what I would put on because it has a little more rubber than the K66 and, as I said, more rubber - more bounce.
The most important dimension to remember is that the height of the point of the cushion should be 63 1/2 of the diameter of the ball. Using 2 1/4" balls that comes out to be 1 7/16". Or, if you like millimeters 36.3 mm. If the cushion's point is much higher than that it will slow your balls down (nobody likes slow balls). Much lower than that and everything that hits the rail will hop up in the air a little.
If you place K55 perfectly on some old Brunswick's (lining it up with the top of the subrail) it might be higher than 1 7/16 and it will be even higher using K66. If that's the case you'll want to lower the cushion a bit. Check this very carefully before you glue anything.
On my old table I had to cut an eighth of an inch off the bottom of the subrail, lowering the entire rial, to get the cushion to the perfect height while maintaining the distance of the points of opposing cushions. It may not be possible to be perfect with this but you might as well be as close as you can.
With a rail height of 1 7/16" you want the dimensions of the playing to be:
6 foot table: 33 x 66 inches
7 foot table: 38 x 76 inches
8 foot table: 44 x 88 inches
9 foot table: 50 x 100 inches
(a less common size is 46 x 92 which usually called a pro-8 or oversized 8)