Veneer Rings

billiardbum

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Just wondering how you guys are cutting your veneers sheets into rings? I know you can purchase them from Prather, and Deco has a ring press but I am wondering how else you are getting them made without breakage.

I like cutting rings from the same veneer color batch I am making the cue from.
 
Just wondering how you guys are cutting your veneers sheets into rings? I know you can purchase them from Prather, and Deco has a ring press but I am wondering how else you are getting them made without breakage.

I like cutting rings from the same veneer color batch I am making the cue from.

Sometimes I cut them into small squares, stack them, secure with masking tape and put them on the inlay machine and cut the holes. :) I do whole sheets basically the same way.

Mario
 
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If I want more than one color in the ring stack I glue the veneers up in a strip. Then drill a hole in them with a forstner bit and then cut them into eight sided rings on the bandsaw before installing. If doing a single ring in between Phenolic I will glue my phenolic rings to one side of a single veneer then drill through the center hole of the phenolic ring and cut around it on the band saw to give me a single ring. Someone on here was selling punches to make individual rings from single veneers.
 
I use my cnc machine. I did try to punch them out with a punch and that did not work so well. On the cnc I hold the veneer with thin strips of double stick tape so I can remove them without ripping them up.

Jim
 
I have 3 different size punches , One swing of the hammer ( rubber ) and I have a ring with the center all ready 5/8 or 3/4" , but I do not think he is building any more . I use them a lot . jim
 
I still have ring press and dies for sale The Die shoe/press is $250. Each die is $75 and cuts the I.D & O.D at the same time here is a list of sizes.
1.015 OD x .625 or .640 ID
1.140 OD x .625 or .640 ID
1.265 OD x .750 or .765 ID
1.390 OD x .750 or .765 ID
1.390 OD x .875 or .890 ID
 
I use my cnc machine. I did try to punch them out with a punch and that did not work so well. On the cnc I hold the veneer with thin strips of double stick tape so I can remove them without ripping them up.

Jim
I have done this as well, but they seem to break when I peel them. Maybe some - Not so sticky tape will work better :)
 
Cut the strips of tape into thinner strips. You only need three. 1/8" strips. No load if you know what I mean.
 
Just wondering how you guys are cutting your veneers sheets into rings? I know you can purchase them from Prather, and Deco has a ring press but I am wondering how else you are getting them made without breakage.

I like cutting rings from the same veneer color batch I am making the cue from.

Also on Amazon - a search for "leather hole punch" and "leather circle punch"
will yield a handful of sturdy options that should work well for cheap.

Dale
 
I glue the veneer sheet to the sacrificial board I'm using to support it.

First I run the profile on the board without the sheet on it, this defines where and where not to put the thick super glue. Next press on veneer sheet.....rerun program.
 
I'm low tech and a bit laborious but it gets the job done for me. I'm not making hundreds of them though, so dismiss if you are into production efficiency. Sharp utility knife, ruler, cutting board. Cut a strip from the veneer sheet. Put black ink dots along one edge all the way down (face and endgrain). Cut strip into squares.

Take to lathe. Face maple dowel with bored hole already to final size. Double sided thin tape (two strips is enough) applied to dowel face. Smack veneer square onto maple face. Slowly bore veneer ID with live tooling (endmill)....just plunge at final depth. Leave OD of veneer alone. You can touch up the edge with some paper after boring if you want to remove some fuzzies right then. Carefully separate from the double sided tape with a utility blade WITH the grain to prevent splitting. It only takes breaking one or two to get the hang of how to orient the veneer against the two strips of tape and where to slip the utility blade in to spearate it from the tape. Often, the tape will stay on the dowel and you can cut several veneers with one taping. Any glue residue left on the veneer, SCRAPE with utility blade right then.

The veneers being in square form make it easier to slide on tenons and line them all up and in the same direction according to the black dots so that they change brightness in unison as you rotate the finished cue. Trim square corners off with bandsaw after curing.
 
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I glue the veneer sheet to the sacrificial board I'm using to support it.

First I run the profile on the board without the sheet on it, this defines where and where not to put the thick super glue. Next press on veneer sheet.....rerun program.
Now that is thinking... Thanks for idea.
 
Great Ideas

Great ideas for sure. I try to think outside of the box, but sometimes my mind does not let me work that way.
 
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