I was actually getting ready to ask a similar question. I've come across some pretty bad ones. I know some of you have tried lapping the slate. How many of you are doing this? I haven't yet tried it, and wouldn't be able to generate that much dust in some of the locations, but I'm curious about how well the technique works and how hard it is to get even consistent results.
Also, do any of you have any experience lapping Brunstone? Any other tricks for taking out 10-15/1000 crowns in the middle of the slate where there's nothing to secure it to?
what are you reffering to as lapping?
The process is called "Blocking" or "Lapping" of the slate, it is a very accurate method used to
ensure a perfectly flat surface. Modern slate is honed with tooling. While this process may be
adequate for most players, it is not thorough enough for the serious player. Tooling becomes
worn the longer it cuts loosing efficacy over time. The stone used is milled to a ten
thousanth and is much harder than slate. The process of flattening a table involves the use of
machinist levels, a proper RELAXED state of level is achieved prior to sanding. Leveling by itself
is a much more involved and critical process than most believe. Slate can often have storage
issues such as swelling and twisting as well as an non flat surface due to a prior improper
install. Stone lapping generates less heat and mechanical stress than modern tooling. This
method properly employed can provide enjoyment and an accurate play surface for the player
who demands perfection.
Is this done by a billiard mechanic?
Yes it can be done by billiard mechanics. It is time consuming but can make a perfectly flat playing surface.
Would you mind giving us more details on the lapping stone? Material, size, weight and grit? How much experience have you had with it? Do you get it re-ground after every table? Thanks
Sweet! Fred Flintstones palm sander. This could be the solution I need for my table actually, that's a tool I may be able to make.
I know this is going to sound ghetto... but I need a low $$ solution for my table. Could I possibly make one of those with a stack of granite counter top material, honing with the unpolished side? Granite is harder than slate...The countertop pieces are probably already much flatter than my table is with all it's years of abuse.
And my table is technically brunstone, if that matters. Not sure if it's harder or softer than slate...
How much does that weigh, and how long does that take for two people to flatten the worst of tables? Use it wet or dry?
The process is called "Blocking" or "Lapping" of the slate, it is a very accurate method used to
ensure a perfectly flat surface. Modern slate is honed with tooling. While this process may be
adequate for most players, it is not thorough enough for the serious player. Tooling becomes
worn the longer it cuts loosing efficacy over time. The stone used is milled to a ten
thousanth and is much harder than slate. The process of flattening a table involves the use of
machinist levels, a proper RELAXED state of level is achieved prior to sanding. Leveling by itself
is a much more involved and critical process than most believe. Slate can often have storage
issues such as swelling and twisting as well as an non flat surface due to a prior improper
install. Stone lapping generates less heat and mechanical stress than modern tooling. This
method properly employed can provide enjoyment and an accurate play surface for the player
who demands perfection.
Thanks Pat, that is absolutely awesome. The coolest thing i've ever seen. I have a job in Columbus soon and will be picking one up to save the shipping.:thumbup: