Thanks for all the advice. I'll pick up some delrin and make a few myself.
Im curious how you plan to split the collets? You have a bandsaw? Gonna use a hacksaw?
Collets for the tip end of the shaft are probably ok if non tapered...but collets for the joint ends or butt, I would think only a tapered collet would work. Got a compound slide?
I have always found the shaft collets to be inaccurate. I always had to loosen and rechuck, spin the shaft while watching the dial indicator.
I stopped using them. I use a piece of plastic non compressible shim stock that is .020 thick. I cut a strip about 1 inch wide and 4 inches long. I wrap it around the shaft and pinch the ends together and chuck it up with the ends sticking out between 2 jaws.
I found it to be more accurate with less playing with the shaft to get it to run true. It fits all sizes. You can use it anyplace on the shaft.
Kim
Doing the same thing Kim but I am using a 3/4 inch wide piece of leather and it wont slip and it seems to run real true no matter where you chuck the shaft at. I use the smooth side toward the jaws.--Leonard
I just recently bought a Deluxe that came with a set of collets. The owner before me had split them and now they are no good for the steady rest. The friction of the bearing seems to pull one side more than the other and compresses the wood. Then they become loose and start walking out of the bearing until they come out.
Also for the guys that dispose of their scraps by burning DO NOT mix Acetal and PVC. This is a major no no and anyone that has experience with molding knows what I'm talking about.
One plastic place in town and they had not heard of Delrin. They did have access to a product called Nylatron which is probably close to Delrin.
I did buy a couple of UHMW rods. Cheap, easy to machine and very flexible.
You should be able to zip off a collet in very little time.
Its actually fun and great practice, drill, bore, measure.
As I have said a million times here, I can always admire someone who can invent and manufacture your own jigs and doo dads when needed.
Give it a try because once you find out how easy it is, you will realize why the EBay collets are way too pricey.
Sorry if this is a dumb question....but I assumed the collet needed to be tapered in the bore area to hold the shaft well. (the shaft is tapered) Thanks.
Tapering your collets helps, but is not absolutely neccessary. I would guess if you took a poll 90% don't use tapered collets.