For sure, that can be said about almost every thing that you do in the shop from wood dust to finishing and all kinds of dermatological issues from contact with exotic wood. I am severally allergic to Cocobolo I get a rash if I just touch the raw wood. I have a friend, a doctor, whose hobby was wood turning. One day he ends up in intensive care coughing up blood. After a lot of testing it was determined it was wood dust from years of wood turning. I never knew what it had actually done to his lungs but it was not good. Care and safety needs to be taken with everything.Carbide dust is very fine & very heavy, and WILL cause you some lung issues if you aren't wearing a mask. The dust is very sharp, too. The result is not unlike grinding asbestos.
You dont need a new grinder, you can buy a silicon Carbide grinding wheel for $20-$50 and put on your existing grinder and sharpen your carbide bits. here is one example for a 6" grinder.
http://www.jimslimstools.com/Produc...h-Grinding-Wheel-(Vitrified-Bond)__28101.aspx
If you grind carbide tools on a bench grinder by hand you need the green tinted "carborundum" grinding wheel, instead of the gray one most people use for general purpose grinding. For super smooth finishes on your cutting edges you need a diamond wheel for carbide or a very fine grit white wheel for HSS and cobalt. Cutters with rough edges will not stay sharp as long as smooth edges will. Also, the radius on carbide cutters is to produce better finishes as well as promote longer tool life.
Even though silicon carbide wheels will sharpen carbide some what, they are the main reason that many people say that they use tool steel because you can make it sharper than carbide. Green wheels cause too much heat, are slow, constantly need refacing and just don't do a good job. A diamond wheel or two pays for themselves quickly by making carbide tooling as sharp as any tool steel much more quickly, runs at a faster rate and lasts many times longer than tool steel between sharpening. If you pick up one of my carbide cutters by the edge your going to bleed. By the way, I only use carbide tooling.
Dick
I've always used a green wheel to get them as sharp as I can,then top it off using a diamond grit sharpening stone by hand.
I use HSS for only 2 operations related to repair work.
I have a self-ground parting tool for cutting raw stock to rough length.
I also use it as a finishing tool on ivory ferrule installs.
Every other thing I do is done with a carbide-tipped AR tool. Currently,it's a 5/16 shank Micro 100.
I've also found that dead-sharp at least on the very point isn't always the best option as far as surface finish on ferrule installs. My current cutter still has the factory radius/tiny chamfer,and cuts as well or better than anything I've ever ground,right out of the package. Under 10x magnification,it appears to have about a .010 wide flat on it. I like this one so well I refuse to cut metal with it.
The older guys that have been in the metal trade teach that dead-sharp tooling on metal doesn't last very long,and how to correct it so once you walk away from the grinder,you're not back over there re-doing it because it still gives a bad finish.
The same applies to phenolics and plastics. For example,Delrin=big radius and HSS gives best finish quality in a lot of cases.
I'm hazarding a guess that Ivorine 4 would cut best using fresh AR cutters,and fresh inserts on indexable holders. Tommy D.