Endmills work best when they are rotating. Otherwise they wiggle off centre like most other flat end faced tools. Endmills don't make that good a drills in lathes. Used with a router is a very different story or some other live tooling arrangement.
Neil
Do they drill a straight, concentric hole? Or will boring or reaming make a straighter hole? And if so is it enough more precise to matter in a cue building application? Let's say joint pins for instance.
JC
Do they drill a straight, concentric hole? Or will boring or reaming make a straighter hole? And if so is it enough more precise to matter in a cue building application? Let's say joint pins for instance.
JC
Maybe it's just me but I've never trusted just drilling. I undesize then bore.
The most solid drills, are those with the most amount of material. Like early 2 and 3 flute Carbide drills. The 3 flute drills work well, but I would not trust any drill to drill wood and expect it to be straight. Drilling and then leaving a small amount, 0.5mm on diameter 0.020 inches on diameter and then a bore bar is the way to go. If you have live tooling, you could send an endmill down and then use a non even pitch fluted reamer to make very round and fairly straight holes. Again if you leave too much for the reamer, then the wood grain will influence the reamer, even if it is carbide. In wood often the wood will move if it is outside of the collet/chuck by any appreciable amount. Also Carbide is actually quite flexible, but not as bad as HSS. It can be scary seeing carbide tooling moving /flexing. For pins, I drill and bore using my drill/bore tool. By the time you set up and centre , drill, bore, it is just easier and for me quicker to use the one tool for all three operations. Using taps with a guide diameter also helps when it comes to pin installation, or in your case, live threading will make for a great concentric thread.
Hi Dale, in my experience the "D" drill is great for wood and non ferrous metals. It is my experience with "D" bits and "D" drills, that is the drill bore tool I make. I find that the D drill is better than a drill and ream. I still think the best is to Drill and bore, but drill with a D drill or a similar tool like the drill bore tool. Boring a hole creates a new hole centre, where as a reamer essentially just follows the existing hole. In wood with uneven grain or uneven densities, reamers can move off the centre of the hole and make a non straight hole. Boring is less effected by the varying density, especially when it is sharp. With "D" drills, in my experience if you are careful as it is started, it will start concentric and make a straight hole to within about 1 thou in diameter of the drill rod stock. It is Important in my experience that the "D" is cut exactly to the centre line or above the centre line by 0.01mm or 4/10 thou inches. For the drill, it can be a similar point angle to a regular drill, but I think the 140deg point angle is better. Again the, angle face and back off, wants to be concentric to within 0.01mm of it's true centre line. If it's cut too far over, it will cut over size,and then the body of the drill does not offer support and alignment. Interestingly, if the grind is off centre, it seems to drill oversize as well. Another point option is that of a Gun drill where the drill angle is cut for 25% of the hole diameter and then the same angle going right back. The outer area and the inner area plus the centre cut, keep it in an even load situation. It is also self guided to a certain degree.Semi hijack but well within the spirit of the OPs question:
Neil, do you have any experience with the good old "D" drill bit... a short length of drill rod
ground flat to a semi-circle cross section. A short starter hole is advised.
Would you think this would be "straighter than drill-and-ream?
Dale
If drilling can be done accurately on your lathe then that is the type of bit to do it with. I use them to install pins without boring.
118 degree tips seem to wander more than the
135 degree split point style.
Hope this helps.
If I want to know if a tool will do the job I would just test it.
Naturally if I can afford it too. In this case I would use some scrap
wild grain wood and see if I can drill and install a pin. If the pin is
centered and straight then I would say it works. Then go for it.
Until you find something easier.
Hopefully what you are doing is making you happy.