Dust collection
I have been looking for a good design in Plexiglas that will fit on my lathe while using my router. Something that would be easy to mount and dismount as needed. Anybody got any ideas or pics of their set-up?
Tommy,
I think it all depends on your router setup.
I'm convinced that an enclosure used with a dust collection system is best.
Bubsbug showed his taper shaper enclosure here:
http://forums.azbilliards.com/showthread.php?t=73780&highlight=dust
Bill the Cat built an acrylic box around his router setup on his Hightower in the above thread.
Cuewould used a plastic bottle and shopvac here:
http://forums.azbilliards.com/showthread.php?t=181860
KellyGuy used a Hawaiian punch bottle and described it here:
http://forums.azbilliards.com/showthread.php?t=86289&highlight=dust
The guys are right when suggesting to exhaust the dust outside if you can. Most dust collectors have very poor filters and do nothing more than pump the fine dust all over your shop, so some vent the dust outside. It will take your heated/cooled air out with it, though. Another option would be to house the dust collector outside the shop.
Even if you buy a good dust collector with a 6'' or greater port, it won't do very good work collecting with a smaller 2'' shop vac hose. Static pressure and all. (See
http://billpentz.com/woodworking/cyclone/index.cfm for more information than you can digest in a day!)
The shop vac is best for small tools with small collection ports, but there will be some modifications. A shop vac has a very limited vacuum area, so you have to collect the dust as close as you
safely can to the tool. Hood placement is key. Position the hood so that the chips are already flung into that direction by the router. At such a high rate of speed coming off the tool, there's no sense in trying to make the dust change direction.
As mentioned before, it is impossible to get 100% of the dust, so consider an air filtration system for what your dust collection misses. Otherwise, you're just stirring that dust back up every time you walk in your shop. Jet and JDS make some that can be found on Amazon.com, Woodcraft, Rockler, etc. Another option would be home-made. For ideas check out :
http://www.woodcentral.com/shots/shot522.shtml
I'm sure there are better lists out there of Toxic Woods, but a few we work with are listed here:
http://mnwoodturners.com/New_Member_Docs/Toxic_Woods_Chart.html
Phenolic's no joke either.
I make dust wearing a respirator with replaceable filters I bought from Grainger's. Home Depot has a "mold mask" kit for a fair price in the painting section that could do the job. The dust we're really worried about is the really fine stuff- similar to airborne mold spores. The cloth masks don't make a good seal. A good rule of thumb is if you can smell the wood, your mask isn't doing its job.
I hope this helps.
~Beau
Some of the photos seem to be down, so I'm attaching them.