I saw a video about Ernie Gutierrez and his cue making process and I found out something that amazed me. Ernie takes 10 years to complete a shaft from start to finish. He said he could build a shaft in 30 minutes with his machines already set up, but that wouldn't give the wood time to settle after each cut. I've never heard of another cue maker even coming close to this kind of attention to detail and striving for perfection. Imagine buying a new Gina cue and the 2 shafts that come with your cue were carefully handled and put together over a 10 year period to be sure that they were as perfect as possible and would remain straight!
My vote goes to Ernie Gutierrez for building the best shaft.
James
James
Ernie's got shafts in differing stages of the process standing straight up in tubs. Maybe 150 blanks per tub ? Something like that. Anyway one day he'll grab a tub and take the shafts that maybe he turned down a bit a year ago, check each for straightness and turn them down a little more, and then back they go in the tub for a year. When he is done with a batch of cues (generally 30-50 at a time) he'll go to his last tub and those shafts were started some 10 years ago and maybe have had 8 or 9 preliminary cuts. Those blanks get the joints and ferrules and final cuts.
The guy has a total love and understanding of machines and the process, and when he's doing the shaft dealy, he gets a little machine-like himself. Like most of the stuff that happens in that million dollar facility of his, it can be a little awe inspiring to watch.
Ernie Gutierrez will look you straight in the eye and talk about a couple 100s of an inch as if it was a 5 lane superhighway.
Kevin