phenolic resin tips popping off

Me neither Joey, but just envisioned my next project, a tip holder for the lathe.
A modified ER25 will work just fine based on a 9/16 collet.

I do have holders for the tips so I don't get cramp fingers,have been sanding them all this time.
Thanks Don for the new idea's.
Neil

Your welcome Neil. I hope to contribute even a small portion of what some of you have helped me.
I maybe interested in a holder for my Unique lathe. The MidAmerica lathe has the 4 jaw and is easy to use but my Unique lathe is hard to use holding a tip. Jaws are inset. Let me know if you come up with something.
 
Yeah, facing it with the lathe is a new one, but I don't see it as a bad idea. It would certainly save fingers and sandpaper.

It sounds pointless to me.
My vise has a nice flat area. I have 220 grit paper there all the time.
I face them there dead flat in no time.
 
I am fairly certain it isn't because it isn't flat but I will double check that. I know it doesn't rock, but I will check it with the edge of a razor blade to make sure next time.

As far as the professional goes do they make a professional gel or are you talking about the liquid stuff?

So normally I score the bottom a little so the glue has a little better adhesion. Are you saying I should not do that and just face it off and then glue together or should I still rough it up a bit.

Cammel8


Yes, the Loctite professional is a liquid and not a gel. Keep in mind that CA's in their purest form are so thin they will climb a wick. In order to make them thicker, they have to add fillers to them, which actually degrades them slightly. I don't use a gel for anything.

Also, do not score the bottom of the tip, or anything for that matter. CA's are designed to glue glass to glass. That means smooth and flat, not scored. Scoring adds nothing to the adhesion, and makes it much more likely that there will be an area with a void that is filled with CA. That area can crush under impact. NO SCORING!



Royce
 
:thumbup:
Cammel8


Yes, the Loctite professional is a liquid and not a gel. Keep in mind that CA's in their purest form are so thin they will climb a wick. In order to make them thicker, they have to add fillers to them, which actually degrades them slightly. I don't use a gel for anything.

Also, do not score the bottom of the tip, or anything for that matter. CA's are designed to glue glass to glass. That means smooth and flat, not scored. Scoring adds nothing to the adhesion, and makes it much more likely that there will be an area with a void that is filled with CA. That area can crush under impact. NO SCORING!:thumbup:



Royce

Hi,

I agree with Royce not scoring the bottom of the tip. I use a granite flat plate and lap my tips on 220 grit non clog paper to achieve the flat surface to bond to the ferrule using Locktite.

I did over $ 100,000.00 worth of tip repairs using this method at my pool hall and never had one fail. I did have tips fail from delamination where the tip failed not the bonding area tip to ferrule. No Scoring - Rodger That!:thumbup:

JMO,

Rick
 
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Cammel8


Yes, the Loctite professional is a liquid and not a gel. Keep in mind that CA's in their purest form are so thin they will climb a wick. In order to make them thicker, they have to add fillers to them, which actually degrades them slightly. I don't use a gel for anything.

Also, do not score the bottom of the tip, or anything for that matter. CA's are designed to glue glass to glass. That means smooth and flat, not scored. Scoring adds nothing to the adhesion, and makes it much more likely that there will be an area with a void that is filled with CA. That area can crush under impact. NO SCORING!



Royce

Yes, the liquids are meant to wick. And in the case of leather cue tips, that's the worst thing that could happen. Cyanoacrylates weren't designed to endure shear force stresses either. It's why on the packaging they tout pull force. If you use a liquid CA it is very possible to form voids. That's one of the reasons why the gel has become so popular. The binders in the gel help to create a structure within the cyanoacrylate to form an almost weave structure to help fill gaps.

Scoring is much more than that. It's targeting key areas of the tip that are in contact with key areas of the ferrule(tenon). By doing that you are creating a way for the cyanoacrylate gel to bond better to the tip and ferrule. By ensuring a better bond, you can then rule out other factors as to why a tip has popped off. With leather tips, Kamui specifically, that scoring mark is compressed and the void is gone once the glue soaks up. Because I use the gel, I can ensure the rate at which the glue absorbs into the tip, helping to create that stronger bond.

In this case, if you knew you had fresh glue and took all the proper preparation steps. You would then know that if that phenolic tip popping off wasn't due to the steps taken to adhere the tip to the shaft. It has to be another reason for the tip to come off. Almost every single tip I've ever seen become detached from the end of the shaft has been because the tip is harder that the ferrule can support. Most thermoform plastics are not up to the task to be used as a break ferrule. Yet that's what most cheaper break cues come with. Thermoset plastics like phenolic are made with a backing material to increase the strength of a product. What happens when the ferrule compresses and the tip isn't able to deform like the ferrule? Pop goes the tip.

Plus I hope we're all educated enough to understand that the pulling force of 4000 lbs is more than enough to rip all but the most rugged leather apart. Which is completely different that the few, 300-400 lbs, of shear force it takes to make the tip pop off. But the shear force only matters when the ferrule(tenon) is softer than the the tip.
 
Yes, the liquids are meant to wick. And in the case of leather cue tips, that's the worst thing that could happen. Cyanoacrylates weren't designed to endure shear force stresses either. It's why on the packaging they tout pull force. If you use a liquid CA it is very possible to form voids. That's one of the reasons why the gel has become so popular. The binders in the gel help to create a structure within the cyanoacrylate to form an almost weave structure to help fill gaps.

Scoring is much more than that. It's targeting key areas of the tip that are in contact with key areas of the ferrule(tenon). By doing that you are creating a way for the cyanoacrylate gel to bond better to the tip and ferrule. By ensuring a better bond, you can then rule out other factors as to why a tip has popped off. With leather tips, Kamui specifically, that scoring mark is compressed and the void is gone once the glue soaks up. Because I use the gel, I can ensure the rate at which the glue absorbs into the tip, helping to create that stronger bond.

In this case, if you knew you had fresh glue and took all the proper preparation steps. You would then know that if that phenolic tip popping off wasn't due to the steps taken to adhere the tip to the shaft. It has to be another reason for the tip to come off. Almost every single tip I've ever seen become detached from the end of the shaft has been because the tip is harder that the ferrule can support. Most thermoform plastics are not up to the task to be used as a break ferrule. Yet that's what most cheaper break cues come with. Thermoset plastics like phenolic are made with a backing material to increase the strength of a product. What happens when the ferrule compresses and the tip isn't able to deform like the ferrule? Pop goes the tip.

Plus I hope we're all educated enough to understand that the pulling force of 4000 lbs is more than enough to rip all but the most rugged leather apart. Which is completely different that the few, 300-400 lbs, of shear force it takes to make the tip pop off. But the shear force only matters when the ferrule(tenon) is softer than the the tip.

HaHaHa, Now of all people your going to say Rick and Royce are wrong? :killingme: Make sure you tell Royce how wrong the part about the "glass to glass" and the "smooth" part is too! I wonder how he ever gets those tips to stick at that little ol' company he owns.
 
:thumbup:

Hi,

I agree with Royce not scoring the bottom of the tip. I use a granite flat plate and lap my tips on 220 grit non clog paper to achieve the flat surface to bond to the ferrule using Locktite.

I did over $ 100,000.00 worth of tip repairs using this method at my pool hall and never had one fail. I did have tips fail from delamination where the tip failed not the bonding area tip to ferrule. No Scoring - Rodger That!:thumbup:

JMO,

Rick

220 grit doesn't exactly make any surface closer to being glass smooth.
You're scoring that bottom with 220 grit.
Same thing you do if you sand the face with 220 grit.
 
It's interesting to see all the different methods we all use to install tips. Haven't seen a four page debate on installing a tip in a long time,lol. All interesting methods to say the least. :)
 
I found out thru my own experience that scoring the glue side doesn't work for me. I won't argue that it works for others.

I sand tips on a surface-ground steel plate covered in adhesive backed 150 grit paper.

I seal with the same Loctite Pro I glue it on with.

After sealing,I resand lightly on another ground plate with glue-backed 220.

This is just a personal thing,but I keep a boxcutter handle with a fresh blade in it and after BOTH sandings,I use the blade and scrape any sanding dust away.

Before gluing,I check the flatness with a bright light and the sanding plate,THEN I check it against the ferrule. Tommy D.
 
Ok so if I'm understanding what your saying correctly, you basically do this to the tip:

|____........._____|
.........|........|.........

(ignore the periods, I had to put them in for spacing)

then drill down into the ferule to seat it in, is that correct?

I'm guessing if you are doing that you are starting with a tip that is about a half inch thick or so, then taking a quarter inch at the base for your stem, and the other quarter inch is the actual tip.

if that's not what your are saying could you please clarify so I can understand better.

Although if that is not what you are saying that actually isn't a bad idea either.

I think you have the gist of it. I've sent you a PM.
 
It sounds pointless to me.
My vise has a nice flat area. I have 220 grit paper there all the time.
I face them there dead flat in no time.
Me too, but not everybody has my fingers. When I worked on the assembly line at Nissan, my hands ached often. This would be a perfect technique for addressing that issue.
 
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I agree with Royce and Rick, smooth to smooth is usually the best for CA when used for tips. When I do a tip, even phenolic, I sand the tip flat, then I prime the sanded bottom of the tip with a thin CA, then hit it with accelerator. Then sand it flat again. then proceed to glue it on etc. The point is, that the CA primed, sanded bottom of the tip provides the smooth surface needed, and CA will stick to CA. The primed tip will not wick the actual bonding CA away from the joint like an unprimed tip will. Even Phenolic will wick CA away from the joint to a big degree, just not as much as a leather one. The smooth to smooth joint also ensures that there are no pockets of glue or air bubbles, a CA joint is at it's strongest when both surfaces are smooth and totally parallel to each other. I will also agree with a statement that Cueman, Chris, made in another thread recently, there are some ferrule types on the cheap imports that just don't take the glues we use very well. I would love to know what the hell they use at the factory and get my hands on it:grin: Usually with those types, I know them, and just replace those ferrules for free, just so I don't have to deal with a failure that isn't due to my error. On those replacements, I haven't lost a tip yet, and if it's a break cue...it works better as I use a capped threaded LBM ferrule, not the soft crap they came stock with.
Dave
 
HaHaHa, Now of all people your going to say Rick and Royce are wrong? :killingme: Make sure you tell Royce how wrong the part about the "glass to glass" and the "smooth" part is too! I wonder how he ever gets those tips to stick at that little ol' company he owns.

You're more than welcome to believe whoever you want. There are threads and videos that are out there that explain shear forces in depth and why cyanoacrylates are one of the worst glues out there for dealing with shear forces. But you haven't addressed anything I've said about shear forces yet, so that pretty much sums up your point of view. Very shallow.
 
I think Dave38 is absolutely right also! Also Hits 'em Hard is 100 % right! The better you glue with cyano glue the less influencing are the shear forces. But is for sure that the cyano glue is not the best glue for dealing with shear forces.

Mostly there are more than 1 ways to hit the goal, one of them is working with cyano glue, and the one that IMO is in principle better is to use with epoxy glue. And after all we should realize that at the end the most important issue is working step by step, controlling the variables and possibilities of making mistakes.
 
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You're more than welcome to believe whoever you want. There are threads and videos that are out there that explain shear forces in depth and why cyanoacrylates are one of the worst glues out there for dealing with shear forces. But you haven't addressed anything I've said about shear forces yet, so that pretty much sums up your point of view. Very shallow.

Here you go again. Can't answer my question earlier about what you called me out on so you resort to insults. Must be your defense mechanism. You have not asked me anything about shear force and I really don't care about your theory, videos, threads or anything else. So I now have to address anything you say? I thought we were talking about cutting tips in a lathe?I have a proven method that works! Many have come on here and disagreed with what you have said but who has given me one example that facing tips is bad. A couple have said it was a good idea and a couple said it was pointless. Pointless to someone and it actually being bad is two different things. If they have a proven method they like to use and works for them then that's fine. I am not here to force my idea on anyone. I myself think it is pointless to have to walk over to my flat plate, waste sandpaper and make another mess in another area of the shop when I can take care of it right where I am standing. It's pointless to put inlays or rings in a cue! It's pointless to pin linen wraps on a cue! BB has proven it's pointless to use a ferrule! Do what works for you, facing is what works for me!

Now like I have said before in case you were skim reading again, I am not here to debate anything. I only asked in the beginning why you told the OP not to face tips in his lathe since that's what I do as well. I really don't care how you or anyone else preps their tips. I really don't care if you or anyone else agrees with how I prep my tips. I have a proven method that works and I will continue to use it! I am always looking for new or better ways of doing things. It what sets people like TW, Tonkin, BB and so on apart from the rest!

This is the last thing I am going to say about this. Have a good day Sir!
 
I totally understand what your saying..... also no need to use sandpaper when I have a good sharp cutter. I guess to each their own. As far as tips supposed to being flat, yes they are supposed to be.......
Not trying to debate the best way to do it. Facing them just works for me.

Am I wrong or are you backing stepping now? I have no problem with tips coming off. I simply asked a question out of being curious, not out of necessity.

I have a proven method that works!

No matter what you've already convinced yourself that no matter what I say or do, I'm wrong. How am I to argue with a person who refuses to acknowledge the reason why tips pop off in the first place? A sharp cutter does not open the pores of leather like sanding does. Yes the pores are exposed, but not open. I never said facing was bad, just unneeded. It's not required to get a flat back on the tip like you say. It's your way to compensate for your inability to sand reliably. Nothing 'wrong', but it's not 'right' either.

I told the OP to not face his phenolic tips in the lathe. Your skim reading specialty here. There should be zero reason to face the back side of a phenolic tip. All it'll do is create a smoother surface that works against the point of counteracting shear forces.

You want to believe Royce about how super glue works. Since cyanoacrylates are designed to bond smooth glass surfaces together, why even bother preparing the backside of a tip. The backside of a Le Pro, using your stated opinion that Royce is correct about the cyanoacrylate, should be able to bond properly to the ferrule without scuffing needed. But we know that's not possible. You can mention the voids as being the cause, but I won't believe you. I've seen too many tips fly off because of a miscue. A miscue which accentuates and amplifies the shear force. The thing you refuses to acknowledge. You want to better yourself as an installer/maker, don't disregard known information as pixie dust and theory. When it's a proven fact. No I won't spoon feed you this information, I had to find it myself.

I'm not shitting over your method of installing a tip, but you sure as shit are trying on my method.
 
There is one other thing that may be causing you issues, try cleaning both sides with acetone and let it evaporate before you try glueing the two together. Just the oil from your fingers can cause the glue to not bond properly. It would apply to epoxy or what ever CA you are using, these glues do not like oil and it was something I found helps out. Just my two cents. Good luck.
 
No matter what you've already convinced yourself that no matter what I say or do, I'm wrong. How am I to argue with a person who refuses to acknowledge the reason why tips pop off in the first place? A sharp cutter does not open the pores of leather like sanding does. Yes the pores are exposed, but not open. I never said facing was bad, just unneeded. It's not required to get a flat back on the tip like you say. It's your way to compensate for your inability to sand reliably. Nothing 'wrong', but it's not 'right' either.

I told the OP to not face his phenolic tips in the lathe. Your skim reading specialty here. There should be zero reason to face the back side of a phenolic tip. All it'll do is create a smoother surface that works against the point of counteracting shear forces.

You want to believe Royce about how super glue works. Since cyanoacrylates are designed to bond smooth glass surfaces together, why even bother preparing the backside of a tip. The backside of a Le Pro, using your stated opinion that Royce is correct about the cyanoacrylate, should be able to bond properly to the ferrule without scuffing needed. But we know that's not possible. You can mention the voids as being the cause, but I won't believe you. I've seen too many tips fly off because of a miscue. A miscue which accentuates and amplifies the shear force. The thing you refuses to acknowledge. You want to better yourself as an installer/maker, don't disregard known information as pixie dust and theory. When it's a proven fact. No I won't spoon feed you this information, I had to find it myself.

I'm not shitting over your method of installing a tip, but you sure as shit are trying on my method.

First off, you seem to thrive on arguing with people over simple things and it looks like this is another one of those. Secondly, Do you even read what you write? You actually ask, " how am I to argue"...and guess what....your not... his way is his way, yours is yours...no argument. You dumped on his method, said ' It's not required to get a flat back on the tip like you say. It's your way to compensate for your inability to sand reliably. Nothing 'wrong', but it's not 'right' either.' which I think is inappropriate, and incorrect, IMO.
You've thrown around the term shear forces many times and basically, I don't think YOU even know what your saying. Here is what shear force is:
http://en.wikipedia.org/wiki/Shear_force
Unless you use the cue to swat at the cueball using the side of the tip instead of straight on, the theory of shear forces don't apply. Maybe you saw a lot of tips fly off because you installed them wrong?? don't know, don't care. CA is a great adhesive to use if done properly. I have faced phenolic tips using my lathe also, as most tips, of all types, are NOT absolutely flat on the back side when you get them. Now I make my own, and yes, I face them too, as flat as one can get them the better, and smooth also. If you have to cut grooves and other things,,,,,then you may need to look at your methods and correct as needed. If a tip rocks back and forth, most glues and epoxies will not compensate very long for that, and will pop off regardless of what glue you use, which BTW, the best one I have tested hasn't even been mentioned....GOOP! The regular GOOP sold in hardware stores, let to set over night. Try it... You will probably break the shaft before popping the tip off. I used an Oak block 4"x4" x 10" long to hit into like I was breaking using house cues and the shaft finally broke and the tip stayed on. Bar cues take a beating and those tips stayed on long enough for the actual cue to break first. I don't use it unless I'm doing house cues for a bar, as most cues will never see the abuse that those do.
DAve
 
the best one I have tested hasn't even been mentioned....GOOP! The regular GOOP sold in hardware stores, let to set over night. Try it... You will probably break the shaft before popping the tip off. I used an Oak block 4"x4" x 10" long to hit into like I was breaking using house cues and the shaft finally broke and the tip stayed on. Bar cues take a beating and those tips stayed on long enough for the actual cue to break first. I don't use it unless I'm doing house cues for a bar, as most cues will never see the abuse that those do.
DAve[/QUOTE]

Dave, Thanks for the advice on house cues! House cues catch hell and see the timber torture too often. I call it the timber torture because they fall like a tree and land flat on the hard floor. Very tough on tips!
 
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