OK, let's stick to tube parts.
Will you use 5-minute epoxy over Hysol slow set on inserts , collars or butt plates ?
Joey,
Since this is a thread about glue and we are discussing it here I will answer your question in the spirt of sharing information concerning the use of different glues in my view and opinion only. The fact that you raised the question concerning the use of 5 minute epoxy, I wish to defend it's use for certain applications.
First of all, I myself use West system G5 for my Ferrules ( thru hole / non threaded ), Garolite LE Shaft inserts, Joint collars and butt caps. My background for the use of this material came from my mentor Ray Hernandez who was the last cue maker to work at Omega DPK in Waconda, Il.
My providence and confidence for this product's use comes from Rays experience and my experience as a cue repair guy for 10 years and my cue making experience for 9 years. I have installed new and repaired way over 600 ferrules using G5 and have not seen one single failure. Not one!! BTW most CMs or repair guys I know use 5 minute epoxy for this application.
When you think about it, the ferrule takes the biggest blunt force of the impact of the hit only buffered by the tip. Now think beyond that point. If the ferrule does not fail using G5 it seems to me that using it downstream on the cue would be a piece of cake the further south of the hit you intall something with it. If you reference DPK's cue making book he used 5 minute epoxy and the last time i played with one of his 40 year old cues his was not buzzing and hit very nicely thank you.
There is a urban ledgend statement that keeps repeating here on AZ that quotes West Systems website statement
"Not to be used for structural application". After talking candidly to their engineering staff they told me flat out that G5 is the stongest five minute epoxy formula in the world and in boat building it is used to tac stringers and other structural hull components before laying the fiberglass blanket material. Boat are subject to many degres of deflection concern pith and yaw and the constant forces of wave put stresses on hull components. A very dynamic condition for sure.
The blanket material is then covered with and high psi formula 206 / 105 or whatever that is a slow cure epoxy. Because the material covering the fiberglass must soak into and wick the blanket material, a fast curing more viscus material like G5 can not be used, hence not to be used for structural application statement on the website. This disclaimer was placed so that people would not try to use G5 on mesh blankets because it does not have that slow cure wicking attribute. Thats all. Those who thumb their nose at the use of G5 on a cue with reference to that specific are truly misinformed as everything that is written on a website must not always be taken for face value. There are alway legal ramifications to consider.
I use Garolite LE material for my shaft inserts and have used G5 for for 9 years for this application. I have built about 400 shafts using G5 and like Omega with their black phenolic inserts have not seen one failure. Like the ferrules, not one!!!
I am not knocking you or any other person who claims "not on my cues" with reference to 5 minute epoxy and if you use goose crap on your threaded widgets thats your business. I am just pointing out here that there is a history of the use of these materials in cue making and the envelope limits of it's physical properties are not compromised with reference to cue performance and expectations, not even close. The parent material (wood in this case) of a welded joint is where the strength of the joint should be referenced. Every material selected for an application has an upside as well as a downside. It is up to the replete CM to decide how he wants to do his thing. Ductility, brittleness, and wicking into the fiber of some woods would be something to consider as a downside when using slow cure stuff.
The mountain climbers rope thing was just a comparative analogy to make my point. Obviously the thicker rope would have a safer fudge factor but would be heavier for the climber to carry with him. Again, and up side and a downside. And for the record 5 minute epoxy does not cure in five minutes, it take 7 days. Take a ferrule and fill it with G5 and in 7 days hit the center with a center punch and a hammer. Me thinks you will be impressed with that experiment.
As far as the pin installation, G5 is not a good material to use IMO. It sets up too fast, is too thick and is prone to higher hydraulic forces in the blind hole because it does not equalize as easy as thinner stuff.. I used to use Hysol but now use BSI 30 minute because I can put the cue between centers in 24 hours. The Hysol was a 36 hour set time.
I also use BSI 30 minute on my points also. It is over 6000 psi and I purchase the 9 oz. kits from a supplier that moves a ton of it on the internet and it is not shelf aged before I get it. I use to use 105 / 206 but I found that that stuff can go bad if it is around the shop to long. Fresh epoxy is an important point to consider.
The subject of which glues to use in cues is a very important. In my view one of the most important one. We all have our comfort area with which glues to use. One thing I know is that slow cue epoxies are not good for coring as they can wick into the wood fiber. This is not good in a gap filling applications and IMO is the biggest cause for buzzing other a the bad A joint deal. Expansion poly glues like Axcel or GG are the way to go IMO.
Again everyone has their own bend to the brim and will do things in their own way. I am no different. Sharing our thoughts and techniques here on AZ is always good as we are practicing peer check and review. We don't have to agree on every point and we can all do as we please when we work on our own cues.
Rick