For this case we did a lot of innovative things:
Peter Main often tools the inside of his belts so I took that idea and applied it to a case.
This was the beginning of chalk holders inside the pocket which has become quite popular: (notice the tooling inside the pocket as well.)
We do a lot of uniquely shaped lids, this one made to match a flower tattooed on the owner's neck.
I think that we were the first to do the seam like this where the body leather wraps around and is joined by a thin strip down the side. The final sewing line has to be done by hand by feeling for the hole each time the needle comes from the inside of the case.
We started a trend of carving inside the lid:
And on a lot of the theme cases we will do something special on the bottom:
One of our customers asked for the chalk holder pocket to be combined with a JP pocket:
We often will make a custom stamp out of acrylic using the laser.
How to get this perfectly tooled with all the impressions lined up dead perfect without using guidelines scribed into the leather?
Very carefully...............
Actually we use the computer to set up the pattern. We have all the tools done in digital form so we can play with patterns. We make some up and then tool up an example and when we are happy with it then we use the computer to set up thousands of points to use to orient the tools. Then we use the laser to cut a piece of cardboard with those thousands of points cut out.
Then we put that on the leather and lightly impress each point.
Then we stamp it by aligning the tool to the points. This is a very meticulous process where no mistake is allowed or the whole piece is ruined. The tooler must be 100% focused in order to stay on top of which tool goes where to make the pattern come to life accurately. There is no recovery when a stamp is put in the wrong place with this method. The end result though is extremely precise tooling with no trace of the guide points left over. We got the idea from Paul Burnett's Creative Stamping series of books. We just took it to another level with the aid of the computer and the laser cutter.